Essential Trailer Maintenance Before a Long Haul
February 26, 2025

Essential Trailer Maintenance Before a Long Haul

Keep your trailer road-ready with this essential trailer maintenance guide. Learn how to inspect tires, brakes, lights, suspension, and more before your next long haul.

A well-maintained trailer ensures the safety of the driver, the cargo, and everyone else on the road. Neglecting maintenance before hitting the highway can lead to costly repairs or even accidents. Here are some essential trailer maintenance tips.

Inspecting the Coupling System

Before you roll out, your fifth wheel coupling system needs a thorough once-over. This is the critical connection between your truck and trailer, and any failure here could spell disaster.

Checkpoints:

  • Grease it up – A dry fifth wheel plate can cause binding, making turns rough and increasing wear.
  • Look for cracks or rust – Inspect the kingpin and fifth wheel assembly for damage.
  • Ensure proper locking – The jaw mechanism should fully close around the kingpin.
  • Air and electrical lines – Ensure glad hands and pigtails are properly secured and free from leaks.

Tire and Wheel Maintenance

Your trailer’s tires and wheels endure heavy loads and long hours on the road. A blowout can cause serious delays, lost loads, and safety hazards.

Key Tire Checks:

  • Tread Depth: Make sure it meets FMCSA minimums (4/32” for steer tires, 2/32” for others).
  • Proper Inflation: Underinflated tires reduce fuel efficiency and increase the risk of blowouts.
  • Sidewall Condition: Look for cracks, bubbles, or excessive wear.
  • Matching Pairs: Dual tires should have even wear and proper alignment.

Don’t forget to torque your lug nuts properly! A loose wheel on the highway is a worst-case scenario.

Trailer Brake Inspection

Your trailer’s braking system needs to be in top shape before a long haul. Unlike a regular vehicle, a trailer’s air brakes rely on compressed air, making leaks a major concern.

Brake System Checks:

  • Air Pressure: Ensure air reservoirs are fully charged and there are no leaks.
  • Brake Pads and Drums: Check for excessive wear, cracks, or heat damage.
  • Slack Adjusters: Ensure proper travel distance and adjust if necessary.
  • Emergency Brake Check: Engage the trailer brake valve to confirm it holds pressure.

Electrical System & Lights

A malfunctioning trailer light can result in costly DOT violations or worse—an accident.

Checklist for Electrical Systems:

  • Test all lights – Check brake lights, turn signals, clearance lights, and marker lights.
  • Inspect wiring – Look for frayed or exposed wires that could short out.
  • Check the 7-way plug – Ensure a secure connection between the tractor and trailer.

Load Securement

An unbalanced or shifting load can affect your handling and fuel economy. Even worse, it could result in a rollover or spilled cargo.

Steps for Securing the Load:

  • Use the right straps and chains – Check for fraying, cuts, or damage.
  • Balance the weight – Overloading one side increases the risk of tipping.
  • Double-check doors – Ensure trailer doors lock securely before departure.

Suspension System

Your trailer suspension plays a key role in stability and load-bearing capacity.

Pre-Trip Suspension Checks:

  • Air Ride System – Ensure airbags are inflated properly and free of leaks.
  • Leaf Springs – Look for cracks or missing leaves.
  • Shock Absorbers – Check for oil leaks or excessive wear.

Fluids & Miscellaneous Checks

Even though trailers don’t have engines, they do have moving parts that require lubrication.

  • Grease the wheel bearings – Prevents overheating and failures.
  • Check landing gear – Ensure it raises and lowers smoothly.
  • Inspect the undercarriage – Look for debris, rust, or damage.

Final Walkaround Inspection

Before hitting the road, perform a final 360-degree walkaround to check everything one last time. This quick step can prevent major issues down the road.

Final Pre-Trip Checklist:

  • Brakes function properly
  • Tires are inflated and in good condition
  • Lights and signals are operational
  • Load is secure and evenly distributed
  • No air leaks in braking system
  • Suspension components are intact

Road Safety Starts with You

A well-maintained trailer is the key to a safe, efficient, and hassle-free long haul. Taking the time for proper inspections and maintenance helps you avoid breakdowns, delays, and repairs. Before your next long-haul trip, make sure your trailer is road-ready and up to the challenge!

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